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Volkswagen Transporter T5 and T6 common problems

Posted on: February 10th, 2025 by NEAT

The Volkswagen Transporter T5 and T6 are popular vans known for their reliability and versatility. However, like any vehicle, they are not without their common issues. Below are some of the frequently reported problems for these models:


Volkswagen Transporter T5 Common Problems

  1. Dual Mass Flywheel (DMF) Issues
    • Symptoms: Clutch judder, vibrations, or rattling noises during gear changes.
    • Cause: Wear and tear on the DMF, common in higher-mileage vehicles or those used for heavy loads.
  2. EGR Valve Problems
    • Symptoms: Loss of power, increased fuel consumption, and the engine management light illuminating.
    • Cause: Carbon build-up in the Exhaust Gas Recirculation (EGR) valve.
  3. Turbo Failure
    • Symptoms: Loss of power, black smoke from the exhaust, or a whining noise from the turbo.
    • Cause: Oil contamination or overboosting leading to turbocharger wear.
  4. Water Pump and Timing Belt
    • Symptoms: Overheating or visible coolant leaks.
    • Cause: Failure to replace the timing belt and water pump at the recommended intervals can lead to premature failure.
  5. Sliding Door Mechanism
    • Symptoms: Doors become difficult to open or close smoothly.
    • Cause: Worn or misaligned rollers and tracks.
  6. Rust Issues
    • Symptoms: Visible rust spots, particularly around wheel arches and underbody areas.
    • Cause: Poor paint protection on some models, exacerbated by exposure to road salt.

Volkswagen Transporter T6 Common Problems

  1. AdBlue System Faults
    • Symptoms: AdBlue warning light, limp mode activation, or difficulty starting.
    • Cause: Faulty AdBlue injectors or crystallization of AdBlue fluid in the system.
  2. DPF (Diesel Particulate Filter) Blockage
    • Symptoms: Reduced power, excessive smoke, or the DPF warning light illuminating.
    • Cause: Short journeys preventing the DPF from regenerating properly.
  3. Clutch and Gearbox Wear
    • Symptoms: Difficulty selecting gears or slipping clutch.
    • Cause: Heavy usage, towing, or high mileage.
  4. Electrical Issues
    • Symptoms: Faulty sensors, central locking issues, or malfunctioning infotainment systems.
    • Cause: Poor connections, software glitches, or worn components.
  5. Front Suspension Problems
    • Symptoms: Knocking noises, uneven tyre wear, or poor handling.
    • Cause: Worn suspension bushes or ball joints.
  6. Coolant Leaks
    • Symptoms: Low coolant levels or visible puddles under the van.
    • Cause: Faulty water pump or leaking radiator hoses.

General Maintenance Tips

  • Regular Servicing: Follow the manufacturer’s service schedule to prevent many of these issues.
  • Oil Changes: Use the correct grade of oil, especially for engines with turbos or DPFs.
  • Timing Belt Replacement: Adhere to intervals for timing belt and water pump replacement to avoid costly repairs.
  • DPF Care: If you drive primarily short distances, consider occasional longer trips to allow for DPF regeneration.
  • Inspect Sliding Doors and Seals: Regular cleaning and lubrication can prevent sticking or misalignment.

By addressing these issues proactively, you can ensure your T5 or T6 remains reliable and performs optimally over the long term.

Since spring is just around the corner, now is the perfect time to ensure your camper is in top condition for the adventures ahead. After months of winter storage or regular use, your vehicle may need a little attention to keep everything running smoothly.

There’s nothing worse than setting off on a road trip only to be met with unexpected issues—especially when you’re miles away from home or in the middle of nowhere. Avoid the hassle by addressing any minor faults, unusual noises, or general maintenance needs before the season truly begins.

From routine servicing and safety checks to diagnosing knocks, rattles, or electrical gremlins, we’re here to help you get road-trip ready. Rather book in with us today and start the season with confidence!


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